The Type II reference block is designed to verify the continuity over time of the liquid penetrant effectiveness. The block consists of 2 parts: one side contains fine star-shaped discontinuities for penetrant sensitivity verification, while the other part consists of 4 separate rough grades to check the penetrant’s washability.
In compliance with: EN ISO 3452-3
| Part Number | Ref. |
|---|---|
| REFERENCEBLOCKT2 |
T2 |
The stainless steel TAM Panel is made by Hoffmann and consists of a 0.100” (2.5 mm) stainless steel plate. Half of the test surface is coated with a 0.003” thick hard chrome alloy (0,0762 mm). This hard coated half contains five evenly spaced cracks, forming star-like shapes The non-coated side is grit blasted with roughness equal to Ra = 2.0 for testing the penetrants’ washability. The tool is used for the process verification of the inspection with both dye and fluorescent penetrants, but it can also be used for the comparison between penetrants of different brands with the same or different sensitivity. Polished or Grit models available.
In compliance with: PRATT & WHITNEY Requirements TAM 146040
| Part Number | Ref. |
|---|---|
| HOF-GRIT: Grit surface with certificate, P&W TAM 146040 | No.1-fg |
| HOF-GRIT-PHOTO: Grit surface with certificate and one full size photo, P&W TAM 146040 | No.3-fg |
| HOF-GRIT-PHOTO5: Grit surface with certificate, one full size photo & single photo for each stars, P&W TAM 146040 | No.2-fg |
| HOF-POL: Polished surface with certificate, P&W TAM 146040 | No.1-po |
| HOF-POL-PHOTO: Polished surface with certificate and one full size photo, P&W TAM 146040 | No.3-po |
| HOF-POL-PHOTO5: Polished surface with certificate, one full size photo & single photo for each stars, P&W TAM 146040 | No.2-po |
It is the same model of TAM Panel produced by Hoffmann, but made by CGM. It consists of a stainless steel plate of 100x150x2 mm. On one side a chrome coating bears 5 cracking points obtained with an indenter at increasing loads. Alongside, the steel is grit sandblasted to allow the simultaneous verification of sensitivity and washability.
This TAM Panel comes without certification as per the standards and without reference photos.
| Part Number | Ref. |
|---|---|
| 04099808 | 98.4 |
Portable refractometer for normal production checks in various industrial sectors. Equipped with single scale and automatic temperature compensation (ATC); suitable for lubricants and emulsified oils. Measuring range: 0.0÷32% Brix; resolution: 0.2% Brix; accuracy: ±0.2% Brix. All models are supplied ready to use in a padded case.
| Part Number | Ref. |
|---|---|
| 04099817 | 98.17 |
Most of the time, tank liquid penetrant systems include the immersion of the examined items into the liquid penetrant used. The full immersion of the piece ensures the liquid application on the 100% of the surfaces. In this kind of systems, the following pre-washing operations, the emulsification (if necessary), the final washing, the drying and the application of the developer can occur or not occur into the tanks according to the method applied.
CGM CIGIEMME S.p.A. provides its customers with a full range of tank systems, starting from very simple manual systems (MODULAR), arriving at totally automated systems where the pieces follow their cycle moved by automatic manipulators. The systems are designed and constructed entirely according to the available space and the inspection cycles to be followed. This type of plant can very often work with different penetrant levels (S1, S2, S3 and S4) managing the different work cycles with ease.
The most modern applications CGM CIGIEMME S.p.A. they include the application of penetrant and developer by means of electrostatic guns also for tanks systems. This is to minimize the consumption of the products, with an eye towards the environment.
CGM CIGIEMME S.P.A. systems are CE marked and realized in accordance with the rules in force.
Cabin penetrating liquid systems involve the application of penetrating liquid on the surface of the piece being examined by spraying inside cabins equipped with an optimal suction system. Spraying can be a standard spraying or, more modern, electrostatic method.
This type of plant is usually used for medium-large sized pieces, for which the immersion of the piece would become difficult to manage. Given their great flexibility, they can also be used when the dimensional range of the pieces is wide and varied.
The handling of the pieces and the application of the products can be manual or totally automatic, depending mainly on the required productivity. CGM CIGIEMME S.p.A. has developed fully automatic booth lines, where the only manual operations are the loading / unloading of parts and the inspection.
Work cabins can have different dimensions depending on the pieces to be processed. The number of cabins may vary depending on the space available and the cycles required. The implants allow the use of different penetrant sensitivities (S2, S3 and S4).
CGM CIGIEMME S.P.A. systems are CE marked and realized in accordance with the rules in force.
The mixed liquid penetrating systems for tanks and cabins have been developed by CGM CIGIEMME S.p.A to provide the customer with the high flexibility characteristic of booth systems and the high process control, typical of tank systems.
In this type of system, the application of the penetrant in the cabin with standard or electrostatic spraying is envisaged, while the application of the emulsifier and the subsequent important Stop-Off phase is managed in tanks, so as to have total control of the times in these two fundamental phases of the process. Washing, drying, application of the developer and inspection are executed inside the cabins.
Mixed cabin-tanks systems are widely used in the Aerospace / Energy sector where great flexibility and absolute control of the process phases is required.
The CGM plants CIGIEMME S.p.A. they are CE marked and made according to the regulations in force.
PAD 35/50 is a fluid concentrate of black magnetic powder to be diluted in water, for wet magnetic particle inspection method.
The concentrate contains the anti-rust, surfactant, antifoam product Atafluid A44 and is totally nitrite-free.
| 1 L cans | Part Number: 01036414 |
| Appearance | Black |
| Color under UV light | NA |
| Average particle size | 1 μm |
| NDT Method | Visible magnetic particle inspection, wet method |
| Shelf life |
3 years at T between 5°C and 45°C, in a dry place safe from direct sunlight |
| Usage temperature | < 48°C |
| Suspension vehicle | Water |
| Preliminary cleaning | Velnet/Solnet |
| Contrast paint | Vecoplast |
| Recommended accessories according to standards ASTM E1444 ASTM E709 EN ISO 9934-2 |
Sedimentation glass tube – Magnetic Stripe Card Type 2000 – Reference Block Type I / MTU Test – Reference Block Type II – Flexible Laminated Strips – Tool Steel Ring AS 5282 Type and Ketos 01 Type – Octagonal flat plate |
PAD 150/50 is a fluid concentrate of fluorescent magnetic powder to be diluted in water, for wet magnetic particle inspection method.
The concentrate already contains additive with rust inhibitor, surfactant, anti-foaming agent Ata Fluid A44 and is totally nitrite-free. It is particularly suitable for rough or unprocessed surfaces. The powder is characterized by particularly fluorescent pigments that allow its use even in environments not totally darkened.
PAD 150/50 is a low-sulfur and low-halogen product, in compliance with standards.
| 1 L cans | Part Number: 01036242 |
| Appearance | Dark green |
| Color under UV light | Bright yellow-green |
| Average particle size | 12 μm |
| NDT Method | Fluorescent magnetic particle inspection, wet method |
| Shelf life |
3 years at T between 5°C and 45°C, in a dry place safe from direct sunlight |
| Usage temperature | < 48°C |
| Suspension vehicle | Water |
| Preliminary cleaning | Velnet/Solnet |
| Recommended accessories according to standards ASTM E1444 ASTM E709 EN ISO 9934-2 |
Sedimentation glass tube – Magnetic Stripe Card Type 2000 – Reference Block Type I / MTU Test – Reference Block Type II – Flexible Laminated Strips – Tool Steel Ring AS 5282 Type and Ketos 01 Type – Octagonal flat plate |
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